Reactors

Agitated reactors are critical equipment in various industrial processes, designed to efficiently mix, heat, or cool materials under controlled conditions. These industrial reactors play a pivotal role in chemical processing, pharmaceutical manufacturing, food production, and other industries where precise reaction control is essential.

At R&D Therm I Pvt Ltd, we are a leading manufacturer of custom reactors built to meet the highest standards of performance, safety, and durability. Our reactors are available in a range of sizes and materials, including stainless steel and high-performance alloys such as Hastelloy C-276, Hastelloy C-22, and 904L—ensuring superior corrosion resistance and longevity in demanding applications.

Key Features of R&D Therm Reactors

• Material Options: Stainless steel, Hastelloy C-276, C-22, 904L, and other exotic alloys.
•  Capacity Range: Customizable to suit specific process needs.
• Design Standards: Manufactured in compliance with ASME Section VIII and global industry standards.
• Agitation Systems: Designed for uniform mixing, heat transfer, and process efficiency.
• Temperature & Pressure Capabilities: Engineered for precise control in high-pressure and high-temperature processes.
•  Applications: Suitable for chemical, pharmaceutical, food, and specialty industries.

Applications of Industrial Reactors

Our industrial reactors are designed for a wide variety of process applications across multiple industries, including:

• Solids Dissolution: Effective dissolution of solid materials into liquids for further processing in chemical and pharmaceutical manufacturing.
• Product Mixing: Homogeneous blending of liquids and solids to create uniform products in food, beverage, and chemical industries.
• Chemical Reactions: Facilitating controlled reactions for bulk chemicals, intermediates, and specialty compounds.
• Batch Distillation: Separation of liquid mixtures into components based on boiling points, essential for solvent recovery and purification.
• Crystallization: Promoting the formation of crystals for chemical purification, pharmaceuticals, and food additives.
• Liquid-Liquid Extraction: Efficient separation of components using immiscible liquid phases in industries like petrochemicals and specialty chemicals.
• Polymerization: Enabling the formation of polymers used in plastics, resins, and elastomers.
• Pharmaceutical Production: Hygienic and precise synthesis of APIs (Active Pharmaceutical Ingredients) and formulations under strict regulatory standards.
• Food and Beverage Industry: For processes like fermentation, flavor blending, and ingredient mixing.
• Specialty and Fine Chemicals: Handling complex processes that require high purity, precision, and consistency.

Why Choose R&D Therm Reactors?

•  Custom-Built Solutions: Each reactor is tailored to your specific process requirements, ensuring maximum efficiency and reliability.
• High-Performance Materials: Designed for corrosion resistance, durability, and longevity in harsh process environments.
• Precision Engineering: Ensures optimal mixing, heat transfer, and process control for consistent product quality.
• Global Standards Compliance: Our reactors are manufactured as per ASME Section VIII, ensuring adherence to the highest safety and quality standards.
• Trusted by Industry Leaders: We serve diverse industries worldwide, delivering reactors for mission-critical operations.

Maximum Manufacturing Capacity

At R&D Therm I Pvt Ltd, we are equipped to handle a wide range of industrial reactor requirements with precision. Our manufacturing capabilities ensure that we can deliver custom solutions for diverse process industries worldwide.

Our manufacturing capacity for reactors includes:

• Volume Capacity: Up to 50 m³

• Pressure Rating: Up to 22 kg/cm² (g)

• Materials of Construction:

  • Stainless Steel (SS 304, SS 316, SS 316L, SS 904L)

  • High-Performance Alloys (Hastelloy C-276, Hastelloy C-22, Titanium, Sanicro 28)

• Temperature Handling: Suitable for high-temperature and cryogenic applications

• Design Standards: ASME Section VIII, IBR 1950, and other global standards

Our advanced manufacturing setup allows us to deliver large-scale, customized reactors with precision engineering, ensuring performance, safety, and durability in every product.

Material We Handle

Stainless Steel / Carbon Steel / High Alloy Steels like Titanium, Hastelloy, Sanicro 28.

Constructions Code Followed

All R&D Therm distillation columns are manufactured in strict compliance with ASME Section VIII, guaranteeing the highest standards of quality and safety. Our certified welders employ cutting-edge techniques to deliver products that are built to last.