Shell and Tube Heat Exchangers by R&D Therm

At R&D Therm, we specialize in designing and manufacturing shell and tube heat exchangers, the most widely used heat exchanger type in oil refineries, chemical plants, and other high-pressure industrial processes. Our commitment to quality, precision, and innovation makes us a trusted global supplier of both standard and custom-engineered solutions tailored to meet your specific requirements.

Uncompromising Quality

We use only premium-grade materials to ensure durability and performance. Our manufacturing processes are continuously monitored to meet the highest industry standards, including ASME U stamp certification for our pressure vessels. Our team of certified welders employs cutting-edge techniques and technologies, guaranteeing products that are built to last.

Custom Solutions

Every industrial process is unique, and we understand the need for tailored solutions. R&D Therm offers custom-designed shell and tube heat exchangers to match your specific operational requirements, ensuring optimal efficiency and reliability.

Global Expertise

As a leading global supplier, R&D Therm delivers shell and tube heat exchangers and pressure vessels to clients worldwide. Whether you need a standard unit or a bespoke solution, our expertise and experience ensure we meet your needs with precision.

Comprehensive Support

From initial consultation to post-installation support, our team is committed to providing exceptional service. We work closely with clients to understand their needs and deliver solutions that exceed expectations.

Applications of Shell and Tube Heat Exchangers :

Our heat exchangers are engineered for a wide range of industries and applications, including:

• Oil Refineries:  Facilitating efficient heat exchange in crude oil distillation, catalytic cracking, and hydrotreating processes to improve refining output and energy efficiency.
• Chemical Processing: Handling high-pressure, corrosive, and toxic fluids with robust construction, supporting reactors, condensers, and other critical process units.
• Power Generation:  Enhancing thermal efficiency in power plants by recovering waste heat and providing effective cooling for turbines, generators, and condensers.
• Petrochemicals:  Supporting complex industrial processes such as polymerization, cracking, and separation by maintaining precise temperature control.
• HVAC Systems:  Providing dependable heating, cooling, and ventilation solutions for commercial and industrial facilities, ensuring energy-efficient climate control.
• Pharmaceutical Industry:  Maintaining controlled temperatures in manufacturing processes to ensure product quality and stability.
• Food & Beverage Processing:  Ensuring hygienic heat transfer for pasteurization, sterilization, and temperature regulation in food and beverage production.
• Marine and Offshore:  Designed for seawater cooling, lubrication oil cooling, and HVAC in harsh marine environments.
• Pulp and Paper Industry:  Facilitating heat recovery and temperature regulation in pulping, bleaching, and drying operations.
• Renewable Energy:  Used in bioenergy, geothermal, and solar thermal systems for efficient heat transfer and energy conversion.
• Metallurgical Industry:  Cooling of hydraulic fluids, oil, and gases in metal processing and smelting operations.

Types of Shell and Tube Heat Exchangers

R&D Therm offers a range of shell and tube heat exchanger designs to suit diverse applications:

• Fixed Tube Sheet : Tubes are securely fixed to the shell, offering a cost-effective solution. Ideal for applications where cleaning is less frequent, though maintenance can be challenging.
• U-Tube Design: Tubes are bent into a U-shape, accommodating thermal expansion and making it suitable for high-temperature applications.
• Floating Head: Features a removable tube bundle for easy cleaning and maintenance, perfect for processes requiring frequent upkeep.

Uncompromising Quality and ASME Certification

Our heat exchangers are crafted using premium-grade materials like stainless steel, carbon steel, titanium, Hastelloy, and Sanicro 28. Each unit is manufactured in compliance with ASME Section VIII standards, earning the prestigious ASME U stamp for pressure vessels. Our certified welders utilize advanced techniques to ensure long-lasting performance and reliability.

Custom-Engineered Heat Exchanger Solutions

We understand that every industrial process is unique. That’s why R&D Therm offers custom-designed shell and tube heat exchangers tailored to your specific operational needs. From high-pressure applications to corrosive environments, our solutions maximize efficiency and reliability.

Comprehensive Support

From initial consultation to post-installation support, R&D Therm is committed to exceptional service. We collaborate closely with clients to understand their needs and deliver custom heat exchanger solutions that exceed expectations.

Global Expertise

As a leading heat exchanger manufacturer, R&D Therm delivers shell and tube heat exchangers and pressure vessels to clients worldwide. Whether you need a standard unit or a bespoke solution, our expertise ensures precision and reliability.

Advantages-

• Efficient cooling process
• Simple and cost-effective design
• Used in continuous industrial operation

Maximum Manufacturing Capacity

• Shell Diameter : 1800 mm
• Shell Thickness : 56 mm
• Max Weight : 12 Ton
• TubesheetThickness : 130 mm
• Max Pressure : 125 Kg/cm2
• Heat Transfer Area : 250Sqm

Material We Handle

Stainless Steel / Carbon Steel / High Alloy Steels like Titanium, Hastelloy, Sanicro 28.

Constructions Code Followed

All R&D Therm distillation columns are manufactured in strict compliance with ASME Section VIII, guaranteeing the highest standards of quality and safety. Our certified welders employ cutting-edge techniques to deliver products that are built to last.